How should liner hardness be graded along the crushing chamber to even out wear?
沿破碎腔高度离散截面评估衬板磨损均匀度(均匀度 = 1 − σ/μ),给出多梯度分区硬度设计 H_i = H_base × k^i 与均匀度提升量。
| Parameter | Type | Description |
|---|---|---|
sections | integer | 沿腔高离散截面数(3-12,默认 5)。 |
wear_rates | array | 各截面实测磨损速率(mm/1000h 或任意一致单位),长度应等于截面数。 |
base_hardness | number | 基础分区硬度 HB(默认 58)。 |
gradient_factor | number | 硬度梯度因子(默认 1.12)。 |
Run via: local plugin
Input:
{
"sections": 5,
"base_hardness": 58,
"gradient_factor": 1.12
}
Output (first fields):
| Field | Value |
|---|---|
sections | 5 |
wear_rates_before | [5 项] [1.8,3.07,3.6,3.07] |
wear_rates_graded_design | [5 项] [2.75,2.72,2.67,2.61] |
uniformity_before.uniformity | 0.7246 |
uniformity_before.cv | 0.2754 |
uniformity_before.max_min_ratio | 2 |
uniformity_after_gradient_design.uniformity | 0.977 |
uniformity_after_gradient_design.cv | 0.023 |
uniformity_after_gradient_design.max_min_ratio | 1.062 |
improvement.uniformity_gain | 0.2524 |
improvement.cv_reduction | 0.2524 |
liner_hardness_schedule | [5 项] [58,64.96,68,68] |
hardness_params.base | 58 |
hardness_params.gradient_factor | 1.12 |
recommendations | [3 项] ["按 H_i 分区选材:下部细碎区用高梯度硬度,上部给料区保留一定韧性抗冲击","每 500 h 测厚一次并记录,用实测 wearRates 复算均匀度,形成本项目自学习基线","腔型一致性优先于单点寿命:磨损均匀度提升可减少 CSS 漂移与产品粒形波动"] |
assumptions | [4 项] |
warnings | [3 项] ["输入为合成示例数据:请用现场测厚记录填入 wearRates 后重算","分区硬度设计末段原始值 91.26 超过物理上限 68,已截断至上限(物理不可实现的梯度无工程意义)","最大/最小磨损速率比 2 偏大,衬板寿命由最薄处决定,须做分区硬度或腔型修型"] |
POST a JSON-RPC 2.0 request to the public MCP endpoint — no installation, no API key:
curl -s https://mackorn.cn/ai/api/mcp.php \
-H 'Content-Type: application/json' \
-d '{"jsonrpc":"2.0","id":1,"method":"tools/call",
"params":{"name":"mackorn_wear_design","arguments":{"sections":5,"base_hardness":58,"gradient_factor":1.12}}}'
Endpoint: https://mackorn.cn/ai/api/mcp.php ·
Registry: cn.mackorn/mackorn-cone-crusher ·
npm: mackorn-cone-crusher
Particle-size and flow models are independently implemented from published literature (Whiten 1972; Bond 1952). Vendor parameters come from MACKORN NH/NS tables. Every output carries assumptions[] and warnings[]; unknown values are returned as null, never estimated. Literature parameters must be calibrated against on-site sieve data before use in a formal proposal.
A hydraulic cone crusher is a secondary/tertiary machine: feed above roughly 350 mm is refused.