mackorn_wear_design

How should liner hardness be graded along the crushing chamber to even out wear?

What it answers

沿破碎腔高度离散截面评估衬板磨损均匀度(均匀度 = 1 − σ/μ),给出多梯度分区硬度设计 H_i = H_base × k^i 与均匀度提升量。

Input parameters

ParameterTypeDescription
sectionsinteger沿腔高离散截面数(3-12,默认 5)。
wear_ratesarray各截面实测磨损速率(mm/1000h 或任意一致单位),长度应等于截面数。
base_hardnessnumber基础分区硬度 HB(默认 58)。
gradient_factornumber硬度梯度因子(默认 1.12)。

Worked example (real output, not a mock-up)

Run via: local plugin

Input:

{
  "sections": 5,
  "base_hardness": 58,
  "gradient_factor": 1.12
}

Output (first fields):

FieldValue
sections5
wear_rates_before[5 项] [1.8,3.07,3.6,3.07]
wear_rates_graded_design[5 项] [2.75,2.72,2.67,2.61]
uniformity_before.uniformity0.7246
uniformity_before.cv0.2754
uniformity_before.max_min_ratio2
uniformity_after_gradient_design.uniformity0.977
uniformity_after_gradient_design.cv0.023
uniformity_after_gradient_design.max_min_ratio1.062
improvement.uniformity_gain0.2524
improvement.cv_reduction0.2524
liner_hardness_schedule[5 项] [58,64.96,68,68]
hardness_params.base58
hardness_params.gradient_factor1.12
recommendations[3 项] ["按 H_i 分区选材:下部细碎区用高梯度硬度,上部给料区保留一定韧性抗冲击","每 500 h 测厚一次并记录,用实测 wearRates 复算均匀度,形成本项目自学习基线","腔型一致性优先于单点寿命:磨损均匀度提升可减少 CSS 漂移与产品粒形波动"]
assumptions[4 项]
warnings[3 项] ["输入为合成示例数据:请用现场测厚记录填入 wearRates 后重算","分区硬度设计末段原始值 91.26 超过物理上限 68,已截断至上限(物理不可实现的梯度无工程意义)","最大/最小磨损速率比 2 偏大,衬板寿命由最薄处决定,须做分区硬度或腔型修型"]

How to call it

POST a JSON-RPC 2.0 request to the public MCP endpoint — no installation, no API key:

curl -s https://mackorn.cn/ai/api/mcp.php \
  -H 'Content-Type: application/json' \
  -d '{"jsonrpc":"2.0","id":1,"method":"tools/call",
       "params":{"name":"mackorn_wear_design","arguments":{"sections":5,"base_hardness":58,"gradient_factor":1.12}}}'

Endpoint: https://mackorn.cn/ai/api/mcp.php · Registry: cn.mackorn/mackorn-cone-crusher · npm: mackorn-cone-crusher

Data sources and limits

Particle-size and flow models are independently implemented from published literature (Whiten 1972; Bond 1952). Vendor parameters come from MACKORN NH/NS tables. Every output carries assumptions[] and warnings[]; unknown values are returned as null, never estimated. Literature parameters must be calibrated against on-site sieve data before use in a formal proposal.

A hydraulic cone crusher is a secondary/tertiary machine: feed above roughly 350 mm is refused.